Electrical & Lighting Solutions

Zip‑Clip Electrical Suspension Solutions

Reliable, Compliant, and Versatile Support for Electrical Installations

Introduction

Modern electrical installations come in many forms—from lightweight cable containment systems to heavy modular assemblies. As a result, each setup presents unique challenges.

Zip‑Clip electrical suspension solutions address these challenges with flexibility, safety, and ease of installation.

Installers must consider every element—ceiling type, load demands, and service connections—to create a secure, efficient system. Zip‑Clip provides a full range of systems, all purpose-designed to meet strict requirements.

Where Can Wire Rope Suspension Be Used?

Zip‑Clip wire rope systems work across a wide range of applications. For example, you can use them to suspend or brace electrical components in both commercial and industrial environments.

These systems are ideal for:

• Cable management: baskets, trays, ladders
• Trunking systems, including busbar
• Lighting (luminaires, track lighting, high bays)
• CCTV, audio, and speaker systems
• Secondary support and bracing

Unlike traditional threaded rod systems, which often use more material than needed, Zip‑Clip wire rope delivers the same performance with greater efficiency. For instance, a 2 mm wire rope matches the strength of a 10 mm threaded rod.

Zip‑Clip systems handle loads from 15 kg to 500 kg per wire and include built-in safety margins for peace of mind. Installers can also achieve longer suspension drops without needing extra couplers, making the process faster and cleaner.

All systems comply with 18th Edition Amendment 2:2022, unless noted otherwise.

General Safety Recommendations

Use Zip‑Clip suspension systems only for static loads. Dynamic or shock loading significantly increases strain and may compromise safety.

Follow these do’s and don’ts:

Do:

• Use only Zip‑Clip-approved wire rope
• Remove frayed cable before installation
• Follow all safe working load (SWL) guidelines

Do Not:

• Exceed SWL ratings
• Use the system for lifting or dynamic loads
• Paint, lubricate, or coat components
• Mix Zip‑Clip components with other brands
• Install in corrosive environments (unless advised by Zip‑Clip)

For demanding conditions, contact the Zip‑Clip Technical Department for tailored solutions.

Installation Factors to Consider

• Cable Pulling: This can create dynamic forces. In such cases, use higher-rated systems like Zip‑Clip’s S-System.
• Ball Strikes (e.g., in sports halls): Choose heavy-duty supports to improve shock resistance. Note that Zip‑Clip systems are not certified against ball impacts.